ESSGE NCS Spacer System
The ESSGE NCS spacer system is a non-contact insulation solution designed to mitigate CUI risk, support insulation system integrity, and contribute to long-term asset integrity management.
ESSGE NCS products are available in two material configurations: High Temperature (HT) and Low Temperature (LT). Each variant is developed for a specific operating temperature range, ensuring reliable performance under its respective service conditions.
The products are compatible with a broad range of insulation systems, including rock wool, mineral wool and other common industrial insulation types. Designed to carry the weight of the insulation and cladding.
Product catalogue for higher temperatures
While the HT and LT materials differ in service temperature capability and mechanical properties, both provide the same function.
This product range is particular suitable for industrial and energy installations with service temperatures up to 160 °C – depending on configuration.
ESSGE NCS Spacer Ring – HT
ESSGE NCS Spacer Rings are designed for pipe dimensions ranging from 18 mm to 318 mm in outer diameter. For applications requiring larger dimensions, it is recommended to use ESSGE NCS Spacer Band system. For service temperatures up to 160 °C.
ESSGE NCS Spacer Button – HT
Particularly designed for high adaptability where more complex distancing is needed such as tight bends, flanges or irregular sections. For service temperatures up to 160 °C.
ESSGE NCS Spacer Band – HT
Designed for pipes, tanks or vessels with a dimension ranging above 318 mm in outer diameter. For service temperatures up to 160 °C.
Product range for lower temperatures
The LT variant offers a cost-efficient alternative for installations operating within lower temperature ranges.
This enables project designers and end users to optimize total system cost without compromising safety, functionality, or long-term reliability.
ESSGE NCS Spacer Ring -LT
ESSGE NCS Spacer Rings are designed for pipe dimensions ranging from 18 mm to 318 mm in outer diameter. For applications requiring larger dimensions, it is recommended to use ESSGE NCS Spacer Band system. For service temperatures up to 100 °C.
ESSGE NCS Spacer Button – LT
Particularly designed for high adaptability where more complex distancing is needed such as tight bends, flanges or irregular sections. For service temperatures up to 100 °C.
Data specification
In this section you will find all the available data specification for your ESSGE NCS spacer system choice.
ESSGE NCS Spacer ring data specification
| ESSGE NCS Spacer Ring (Same for HT and LT) | Suited for pipe dimension (OD) (mm) | Air gap height (mm) | Width (mm) |
|---|---|---|---|
| 18-25 | 18-25 | 15 | 48 |
| 28-38 | 28-38 | 16 | 48 |
| 42-57 | 42-57 | 16 | 48 |
| 60-80 | 60-80 | 18 | 48 |
| 83-114 | 83-114 | 18 | 48 |
| 121-163 | 121-163 | 18 | 48 |
| 169-222 | 169-222 | 18 | 48 |
| 230-318 | 230-318 | 16 | 48 |
ESGSE NCS Spacer system applications and use cases
| Product name | Application | Temperature range |
|---|---|---|
| ESSGE NCS Spacer Rings HT | Straight pipes (18 mm – 318 mm) or wider bends (169 mm< OD <318 mm) | Up to 160 °C |
| ESSGE NCS Spacer Rings LT | Straight pipes (18 mm – 318 mm) or wider bends (169 mm< OD <318 mm) | Up to 100 °C |
| ESSGE NCS Spacer Buttons HT | Bends (OD < 162 mm or tight areas) | Up to 160 °C |
| ESSGE NCS Spacer Buttons LT | Bends (OD < 162 mm or tight areas) | Up to 100 °C |
| ESSGE NCS Spacer Bands HT | For large pipes (OD > 318 mm) and tanks. Recommended for applications >318 mm, however, may be used for smaller applications. | Up to 160 °C |
ESSGE NCS Spacer BAND specifications
| Type | Distance (mm) |
|---|---|
| Suited for dimension (OD) | >318 |
| Air gap height | 15 |
| Width | 46 |
| C-C | 64 |
ESSGE NCS Spacer Buttons: HT and LT
| Type | Distance (mm) |
|---|---|
| Height | 48 |
| Width | 30 |
| Air gap | 12.5 |
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